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Voltage Drop & Max Ampacity Charts

Maximum distance in feet of various guage two conductor copper wire from power source to load for 2% voltage drop in a 12 volt system.  Do not exceed the 2% drop for wire between PV modules and batteries.  A 4 to 5% loss is acceptable between batteries and lighting circuits in most cases. All wiring should only be performed by a quaulified electrician or NABCEP certified installer and abide by the National Electrical Code. 

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2% Voltage Drop Chart

Amps #14 #12 #10 #8 #6 #4 #2 #1/0 #2/0 #4/0
1 45 70 115 180 290 456 720 . . .
2 22.5 35 57.5 90 145 228 360 580 720 1060
4 10 17.5 27.5 45 72.5 114 180 290 360 580
6 7.5 12 17.5 30 47.5 75 120 193 243 380
8 5.5 8.5 11.5 22.5 35.5 57 90 145 180 290
10 4.5 7 11.5 18 28.5 45.5 72.5 115 145 230
15 3 4.5 7 12 19 30 48 76.5 96 150
20 2 3.5 5.5 9 14.5 22.5 36 57.5 72.5 116
25 1.8 2.8 4.5 7 11.5 18 29 46 58 92
30 1.5 2.4 3.5 6 9.5 15 24 38.5 48.5 77
40 . . 2.8 4.5 7 11.5 18 29 36 56
50 . . 2.3 3.6 5.5 9 14.5 23 29 46
100 . . . . 2.9 4.6 7.2 11.5 14.5 23
150 . . . . . . 4.8 7.7 9.7 15
200 . . . . . . 3.6 5.8 7.3 11
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Maximum Ampacity for Copper
and Aluminum Wire

Wire Size Copper Aluminum
14 25 .
12 30 25
10 40 35
8 55 45
6 75 60
4 95 75
2 130 100
1 150 115
1/0 170 135
2/0 265 150
4/0 360 205

NEC allows rounding up cable ampacity to next standard fuse or breaker. Other factors will need consideration for proper conductor sizing including local codes and conditions.
Always consult with and use a qualified electrician for any electrical work.

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